Friday, 30 November 2012

WEEK 14


Title of the project : Presentation during Engineering day


After day after day, week after week, month after month, after two semesters working for this final year project, this week is the last week before the project is presented at Gemilang Hall UNIKL BMI. The assessors for my project is Sir Azman and Sir Izwan 



some picture during presentation day

                  

WEEK 13


Title of the project : Preparing the poster for presentation of Engineering day

        Before the Engineering day, the poster of presentation need to be prepared to give more easier to presenter to explain the project The poster should consist project description, objective, block diagram, methodology, result, and conclusion. During the presentation, student will have to explain all about the project by referring at the poster that already made. That is the use of the poster. Figure below shows my poster that will be used during the presentation day. 


Poster of the presentation during engineering day

WEEK 12


Title: Finishing the project


                The overall circuits that have be constructed before this need to compile in the hardware to complete the project. Figure below show the overall view of the project:

 all sources

side view 







Video explanation for four sources:




WEEK 11


 Title of the activity: Tabulating the result in the table   



            The results from the experiment for wind turbine and piezo film was record and tabulated in table. From the table it will be done in graph,  The output voltage that have be record will be proceed to do the analysis.

Table below shows the data from the experiment.

collector data for piezo films

graph for piezo films

collector data for wind turbine

graph for wind turbine

WEEK 10


Title:  Designing the casing of the project.

                This week I working on the selecting the material for the base and also the box to place all the circuit, battery and sources for the project. For avoiding problems occur when placing heavy wind turbine and large solar panel, L steel will be used to build the frame and thin layer of plywood to cover the L steel frame in this project. L steel will be cutting according to measurement by using grinder and for plywood saw will be used.For combine the L steel bolt and nut will be used. To touch up the project, lastly it will be spray with black color. Below is figure of material that be used:

pic of plywood

pic of L steel


WEEK 9



Title:  Source storage
                For source storage, I will be used A rechargeable battery, storage battery, or accumulator is a type of electrical battery. It comprises one or more electrochemical cells, and is a type of energy accumulator. It is known as a secondary cell because its electrochemical reactions are electrically reversible. Rechargeable batteries come in many different shapes and sizes, ranging from button cells to megawatt systems connected to stabilize an electrical distribution network. Several different combinations of chemicals are commonly used, including: lead–acid,nickel cadmium (NiCd), nickel metal hydride (NiMH), lithium ion (Li-ion), and lithium ion polymer (Li-ion polymer).
Rechargeable batteries have lower total cost of use and environmental impact than disposable batteries. Some rechargeable battery types are available in the same sizes as disposable types. Rechargeable batteries have higher initial cost, but can be recharged very cheaply and used many times.






top view rechargeable battery

front view rechargeable battery










WEEK 8



Title of activity: Design PCB board for charge controller circuit 


After the conformation on the circuit I start to design the circuit by using Dip trace software for the main circuit and for LCD circuit. After design I go to the printing shop to print the circuit layout to the transparent paper, after that I attach and stick the circuit layout on the transparent paper to the PCB board. Then I use iron to make the ink from the transparent paper stick to the PCB board.

After the ink properly sticks to the PCB board I need to check if any broken connection of the line circuit layout and need to repair by using marker. After satisfied with the connection I start to etching the PCB board. After etching I need to check the connection again to make sure no broken line and no connection are connect each other. After several of etching that satisfied me I start drill the hole by using driller to put the component on the circuit.

schematic diagram

PCB layout

drilling PCB for components

circuit charge controller




WEEK 7

Title of the activity: Designing the hump for piezo films


For the piezo films, its will be place at the hump. When the car go trough to the hump it will be pressing the piezo films. When it be press it will generates electricity. So I will design small scale of hump to place a piezo film to show how will the piezo films will be function and wasy for me to demo in the presentation.  I do by cutting half of milo tin to create the hump. Below is figure of hump for the piezo films.


hump with piezo


WEEK 6


Title of the activity: Designing the PCB layout for combination sources

For the combination circuit, it will need four inputs for four sources and will be one output before go to boost circuit. For this circuit, it just a simple circuit. So I don’t need to use software to draw the layout line. I only use permanent marker ink before do the etching. The component that is use  only t-block and diode. Below is figure of combination circuit:

top view of combination circuit






WEEK 5


Title of the activity : Designing the blade of the turbine.

            To design the blade to move the rotor of alternator to generated electricity, the light material will be used for wind turbine called “aluminium" was used. The criteria of using this aluminium is because it easy to design, cheap, and light. Figure below shows the picture of the blade.


blade be welding to the shaft



spraying the blade



WEEK 4


Title of activity: PCB board testing for boost circuit 



            For this week, the circuit board for boost circuit will be testing to know if the circuit can get the output as the simulation at the proteus software. The methods are when the supply from 9v from battery give supply to the boost circuit, the output should get almost two times higher from the voltage from battery. Figure below shows the PCB board of boost with the components.

top view of boost circuit



                                                            bottom view of boost circuit 



Video of testing boost circuit:



Thursday, 29 November 2012

WEEK 3

Title of the activity: Etching the circuit for the project       


           After the schematic diagram of the circuit was designed by using Diptrace software, the etching of the PCB board can be proceeded. The method that chosen to do the etching by using the iron. After the track of the circuit was printed on transparent plastic, the track of the circuit need to transfer to the PCB board. Hence, the plastic need to be ironed together with the PCB board. Then, for four more minutes, slowly move the iron around making sure to put a lot of pressure on the plastic, but not allowing the plastic to slide on the board. When done, let the board fully cool before moved it at all. This will allow the toner to adhere to the copper and prevent you from being burned.


          In a well-ventilated area with a fan, add 2-cups hydrogen peroxide to a plastic container. Gently pour in 1-cup Muriatic acid, to create the etching solution. Always wear goggles, gloves, and do not inhale the fumes. Do not use any metal containers, measuring cups, stainless steel sinks, or tools with this mixture as this mixture will aggressively etch metal. Acid safety, think “triple A”, for Always Add the Acid, it’s whatever is in the container that will end up splashing. This etching solution, while made with common chemicals, should command respect. It is dangerous to yourself and surroundings, treat it with respect. Ferric chloride is another common etching solution, it is not a safer solution to use, both are equally dangerous.

Below is picture of the process for etching:

Redo the copper line by using permanent marker





                                                             Etching the circuit board

WEEK 2


Designing the PCB layout for the boost circuit         


          Before this,the circuit of the project are constructed on breadboard. To proceed the project, the circuit need to soldered together on PCB board. The design of PCB layout was designed by using the proteus software. Figures below shows the layout of PCB for the boost receiver.

boost circuit layout


The layout for boost circuit for etching work



WEEK 1

During the last semester,I purchased all the hardware parts that I need to construct for the circuit. But I have a problem with the purchase because there are some components cannot be found in the store. The component such as piezo film is hard to find at Malaysia.So I must order the component online at the sparkfun.com.

Below is specification about piezo film:

Piezoelectric Film is an enabling transducer technology with unique capabilities. Piezo Film produces voltage in proportion to compressive or tensile mechanical stress or strain, making it an ideal dynamic strain gage. It makes a highly reliable, low-cost vibration sensor, accelerometer or dynamic switch element. Piezo Film is also ideally suited for high fidelity transducers operating throughout the high audio (>1kHz) and ultrasonic (up to 100MHz) ranges.










Piezo Film elements are offered in four variations:
·         Silver ink screen printed electrodes
·         Lamination for higher voltage output when bending
·         Flexible leads
·         Shielded sensors